Product Description

Basic Description

Magnetic head pulleys are a convenient and trustworthy remedy to separate ferrous metallic from non-ferrous materials within your solution stream. Also acknowledged as pulley separators or magnetic conveyor pulleys, they are simple to set up and need minimal routine maintenance and cleansing. Employed at the discharge end on belt conveyors, magnetic head pulleys provide highest steady security towards ferrous tramp metal in the processing of components including recycled products, substances, foodstuff, grain, plastics, coal, and more.

one. The drum body can be produced from inexpensive ferrite magnets. The max magnetic strength can be up to 15000GS if produced from strong exceptional earth magnets. 

two. Floor content is 304 or 316L stainless metal which is in good corrosion resistance. 

3. No electrical power is needed for magnetic area era.

four. A special layout for 2 ends of the pulley is in purchase to link with a motor.

5. An automated separation technique can be fashioned if the pulley performs together with the conveyor. 

six. Special specifications can be customized-created.

Inlet and outlet dimensions and requirements can be tailored in accordance to buyer specifications.

Options

• Topped experience

• Lagging

• Option of the fastened shaft, fixed bore hubs, or taper lock hubs

• Uncommon Earth magnets

Application

They often are positioned at the head of the conveyor belt to separate iron particles, iron scrap, tramp iron, and other ferromagnetic objects from more bulk dry material circulation this sort of as iron ore, grain, sand, gravel, plastics, wooden, waste, cullet, rubber, and many others

Deal

###

###

###

###

Model	Bore  Diameter D mm	Adapt  Bandwidth B mm	Tube Length  L mm	Highest  Cylinder Induction Strength GS	rube Length L  mm	Powder Iron  Removal Powder T/h	Weight kg	A	LI	K	dΦ	h	b
CTZ-32/40	320	400	500	1500~8000	0.8	10	120	728	1010	100	50	53.5	14
CTZ-32/50	320	500	600	1500~8000	1	15	150	850	1115	115	50	53.5	14
CTZ-40/50	400	500	600	1500~8000	2	20	240	850	1350	115	55	60	16
CTZ-50/50	500	500	600	1500~8000	3.5	30	360	850	1350	115	55	60	16
CTZ-32/65	320	650	750	1500~8000	2	20	210	1000	1350		55	60	16
CTZ-40/65	400	650	750	1500~8000	2.8	30	350	1000	1630	135	55	60	16
CTZ-50/65	500	650	750	1500~8000	4.5	40	420	1000	1630	135	60	64	18
CTZ-63/65	630	650	750	1500~8000	7	45	830	1000	1630	135	90	97	24
CTZ-40/80	400	800	750	1500~8000	8	55	470	1300	1730	175	70	76	20
CTZ-50/80	500	800	950	1500~8000	10	65	600	1300	1730	175	70	76	20
CTZ-63/80	630	800	950	1500~8000	80	800	1300	1300	2000	175	70	76	20
CTZ-80/80	800	800	950	1500~8000	12	100	980	1300	2000	175	90	97	24
CTZ-63/100	630	1000	1150	1500~8000	12	120	1200	1300	2000	175	90	97	24
CTZ-80/100	800	1000	1150	1500~8000	15	140	1300	1500		215	110	119	32
CTZ-100/120	1000	1200	1400	1500~8000	20	180	1580	1750	2270	255	130	140	36
CTZ-125/140	1250	1400	1600	1500~8000	30	250	1950	2000	2555	275	150	161	40

###

###

###

###

Model	Bore  Diameter D mm	Adapt  Bandwidth B mm	Tube Length  L mm	Highest  Cylinder Induction Strength GS	rube Length L  mm	Powder Iron  Removal Powder T/h	Weight kg	A	LI	K	dΦ	h	b
CTZ-32/40	320	400	500	1500~8000	0.8	10	120	728	1010	100	50	53.5	14
CTZ-32/50	320	500	600	1500~8000	1	15	150	850	1115	115	50	53.5	14
CTZ-40/50	400	500	600	1500~8000	2	20	240	850	1350	115	55	60	16
CTZ-50/50	500	500	600	1500~8000	3.5	30	360	850	1350	115	55	60	16
CTZ-32/65	320	650	750	1500~8000	2	20	210	1000	1350		55	60	16
CTZ-40/65	400	650	750	1500~8000	2.8	30	350	1000	1630	135	55	60	16
CTZ-50/65	500	650	750	1500~8000	4.5	40	420	1000	1630	135	60	64	18
CTZ-63/65	630	650	750	1500~8000	7	45	830	1000	1630	135	90	97	24
CTZ-40/80	400	800	750	1500~8000	8	55	470	1300	1730	175	70	76	20
CTZ-50/80	500	800	950	1500~8000	10	65	600	1300	1730	175	70	76	20
CTZ-63/80	630	800	950	1500~8000	80	800	1300	1300	2000	175	70	76	20
CTZ-80/80	800	800	950	1500~8000	12	100	980	1300	2000	175	90	97	24
CTZ-63/100	630	1000	1150	1500~8000	12	120	1200	1300	2000	175	90	97	24
CTZ-80/100	800	1000	1150	1500~8000	15	140	1300	1500		215	110	119	32
CTZ-100/120	1000	1200	1400	1500~8000	20	180	1580	1750	2270	255	130	140	36
CTZ-125/140	1250	1400	1600	1500~8000	30	250	1950	2000	2555	275	150	161	40

Three basic types of pulleys, their applications and ideal mechanical advantages

There are three basic types of pulleys: movable, fixed and compound. Each has its advantages and disadvantages, and you should be able to judge which type is best for your needs by looking at the table below. Once you have mastered the different types of pulleys, you can choose the right pulley for your next project. Now that you have mastered the three basic types, it is time to understand their applications and ideal mechanical advantages.

describe

The stress characteristics of a pulley depend on its size and construction. These stresses are derived by comparing the stress characteristics of different pulley designs. Stress criteria include static and fatigue strength analyses and specify maximum stress ranges. Stresses are calculated in a 3D stress field, including radial, tangential and axial stresses. The stress characteristics of pulleys are critical to the design and manufacture of industrial machines.
The principal stresses on the pulley shell are distributed in the tangential and hoop directions, close to the centerline of the pulley. If the pulley has a wide face, the axial stress occurring near the shell/disk junction can be large. The stress distribution was determined using British Standard BS5400 Part 10: Stresses at the shell and end disc connections for infinite fatigue life.
Another type of composite is a pulley with a belt section. Such structures are well known in the art. The corresponding help chapters for these elements contain detailed descriptions of the internal structure of these components. Chamfers between pulleys can also be defined using multiple tapers, with a smaller taper extending from midpoint 44 to large diameter 42. Additionally, the pulley can have multiple taper angles, and as the pulley moves away, the taper angle is from the center.

type

A pulley system uses a rope to move the object and one side of the rope to lift the load. The load is attached to one end of the pulley, while the other end can move freely in space. The force applied to the free end of the rope pulls the load up or down. Because of this, the mechanical advantage of the movable pulley is two to one. The greater the force applied to the free end of the rope, the greater the amount of movement achieved.
There are three common types of pulleys. The cast-iron variety has a rim at the front and a hub at the back. The arms of the pulley can be straight or curved. When the arms contract and yield instead of breaking, they are in tension. The top of the pulley centers the belt in motion and is available in widths ranging from 9mm to 300mm.
The rope, hub and axle are mounted on the pulley. They are common and versatile mechanical devices that make it easier to move or lift objects. Some pulleys change the direction of the force. Others change the magnitude. All types of pulleys can be used for a variety of different applications. Here are some examples. If you’re not sure which type to choose, you can find more resources online.

application

The applications for pulleys are almost limitless. This simple machine turns complex tasks into simple ones. They consist of a rope or chain wrapped around a wheel or axle. Using ropes, one can lift heavy objects without the enormous physical exertion of traditional lifting equipment. Some pulleys are equipped with rollers, which greatly magnifies the lifting force.
When used properly, the pulley system can change the direction of the applied force. It provides a mechanical advantage and allows the operator to remain separate from heavy objects. They are also inexpensive, easy to assemble, and require little lubrication after installation. Also, once installed, the pulley system requires little maintenance. They can even be used effortlessly. Despite having many moving parts, pulley systems do not require lubrication, making them a cost-effective alternative to mechanical lifts.
Pulleys are used in many applications including adjustable clotheslines in different machines, kitchen drawers and motor pulleys. Commercial users of pulley systems include cranes. These machines use a pulley system to lift and place heavy objects. They are also used by high-rise building washing companies. They can easily move a building without compromising its structural integrity. As a result, many industries rely on technology to make elevators easier.

Ideal mechanical advantage

The ideal mechanical advantage of a pulley system is the result of rope tension. The load is pulled to the center of the pulley, but the force is evenly distributed over the cable. Two pulleys will provide the mechanical advantage of two pulleys. The total energy used will remain the same. If multiple pulleys are used, friction between pulleys and pulleys reduces the return of energy.
Lever-based machines are simple devices that can work. These include levers, wheels and axles, screws, wedges and ramps. Their ability to work depends on their efficiency and mechanical superiority. The ideal mechanical advantage assumes perfect efficiency, while the actual mechanical advantage takes friction into account. The distance traveled by the load and the force applied are also factors in determining the ideal mechanical advantage of the pulley.
A simple pulley system has an MA of two. The weight attached to one end of the rope is called FA. Force FE and load FL are connected to the other end of the rope. The distance that the lifter pulls the rope must be twice or half the force required to lift the weight. The same goes for side-by-side pulley systems.

Materials used in manufacturing

While aluminum and plastic are the most common materials for making pulleys, there are other materials to choose from for your timing pulleys. Despite their different physical properties, they all offer similar benefits. Aluminum is dense and corrosion-resistant, and plastic is lightweight and durable. Stainless steel is resistant to stains and rust, but is expensive to maintain. For this reason, aluminum is a popular choice for heavy duty pulleys.
Metal can also be used to make pulleys. Aluminum pulleys are lightweight and strong, while other materials are not as durable. CZPT produces aluminium pulleys, but can also produce other materials or special finishes. The list below is just representative of some common materials and finishes. Many different materials are used, so you should discuss the best options for your application with your engineer.
Metals such as steel and aluminum are commonly used to make pulleys. These materials are relatively light and have a low coefficient of friction. Steel pulleys are also more durable than aluminum pulleys. For heavier applications, steel and aluminum are preferred, but consider weight limitations when selecting materials. For example, metal pulleys can be used in electric motors to transmit belt motion.

cost

Replacing a tensioner in a car’s engine can cost anywhere from $90 to $300, depending on the make and model of the car. Cost can also be affected by the complexity of the pulley system and how many pulleys are required. Replacement costs may also increase depending on the severity of the damage. The cost of replacing pulleys also varies from car to car, as different manufacturers use different engines and drivetrains.
Induction motors have been an industrial workhorse for 130 years, but their cost is growing. As energy costs rise and the cost of ownership increases, these motors will only get more expensive. New technologies are now available to increase efficiency, reduce costs and improve safety standards.
The average job cost to replace an idler varies from $125 to $321, including labor. Parts and labor to replace a car pulley can range from $30 to $178. Labor and parts can cost an additional $10 to $40, depending on the make and model of the car. But the labor is worth the money because these pulleys are a critical part of a car’s engine.

editor by czh 2022-12-13